Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. Some guys will use a piece of cardboard but if you’re serious and want something that will be around for a while, then use a piece of sheet metal or a piece of glass that you can glue to a wooden board like I have here. Bondo would be used to smooth any unsightly gaps or cracks that would result from that glueing. Mar 08, 2017, New Arrivals How To Mix Body Filler (AKA Bondo) The first thing you’ll really need is a mixing board. Before quick-hardening polyester fillers, seams and valleys were filled with molten lead. No spots? Fill the freezer bag with the Bondo mixture, then snip off a corner of the bag and use it to squeeze the Bondo into tight areas. For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. Get started with a piece of heavy gauge sheet metal or (what my father used and taught me to use) a piece of glass that’s glued to a … Here’s what you’ll need for your Bondo battle kit: Bondo or your favorite polyester body fillerMixing boardSpreadersPutty KnifeRazorblade scraperSurform or raspSandpaperAcetoneDisposable glovesDust maskEye protectionMixing sticksContour gaugeMetal PrepEtch Primer. $15.99. The next question: to prime or not to prime? Bondo Ultimate can be applied directly over sanded and cured primer and paint. Here are the steps required to use Bondo, a repair putty, for rust repair. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Bondo is not for rust repairs. Likewise, can you put body filler on Baremetal? Fill and seal seams and cracks in metal and other surfaces right from the tube – no mixing required. Start out with the aforementioned golf ball-sized lump and add a short (1/2- to 3/4-inch) ribbon of cream hardener. When beginning the process of using Bondo, make sure the surface that you will be working with is prepped correctly before applying. Bondo is only resistant to fuel after it has been cured. Any painted areas left behind are low spots. We are going to make this procedure in short and simple steps. Fold—but do not stir—the mixture together with the putty knife until the color is uniform. Choose an item or category to find the specific products you need. Paintbrushes and putty knives can be used to mold and form the material as best you can. Sand off any leftover guide coat, cue The Final Countdown by Europe, and skim in the last coat of Bondo for victory. Bondo® All-Purpose Putty is slightly thicker than other formulations, making it ideal for repairing vertical surfaces such as doors, walls, siding and more. Hardener and ambient temperature determine cure time. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Once you have a good surface to work with, mix body filler with a spatula or plastic scraper on a piece of cardboard. When Bondo (or any auto body filler) is used to patch wood, it fails in a very short time. Do not use on full gas tanks or anywhere that is hot. Can body filler aka Bondo, be used to fill plastic bumper covers? Some places on your vehicle's surface that are rusted completely through the surface w… The other says primer, then Bondo. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Using a flexible plastic spreader, spread filler in an area at least 3 inches outside … With your stirring tool, transfer an appropriate-size blob of Bondo to a piece of Formica. Gather up the Bondo, spreaders, putty knife, mixing board, the Surform or rasp, and acetone for clean up. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. Mix enough for 10-15 minutes of use. Find a flat surface and a disposable tool for mixing. Before applying, paint needs to be sanded to the bare metal. Power sanders are OK to break the surface and knock down any high spots, but hand sanding with the body contour is the best way forward. Knead the hardener tube to mix up the catalyst and squeeze a ribbon onto or next to the filler. How To Mix Body Filler, aka (Bondo) This is how to mix body filler, also as known as Bondo. Get the rasp or Surform ready and pay attention to the temperature of the ball. 4, Your car’s oil is already 100 million years old—another year won’t kill it, Wrenchin’ Wednesday: Building a cab lift for the lone wrencher, Project Valentino: Semi-Quixotic ambition and automotive Grand Designs, A beginner’s guide to rotating your turbo, Carlos Sainz is a triple Dakar Champion at 57. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. If you do not prep, the body filler will NOT stick to the surface well. Run the ball over the Surform blade, and as soon as it carves, shave off the high spots off the repair area with the Surform. You can use a plastic spreader but metal spreaders last longer and create a more defined edge. Click or tap to zoom. New Arrivals I'm applying it onto bare metal with a sanded finish for a decent key, though modern body fillers seem to stick well to just about anything. This will also ensure consistent hardness. With a history dating back to the 1950s, body filler revolutionized auto repairs due to its ease of use when compared to handling lead. It is also ideal for filling small holes. Applying body filler over epoxy primer provides maximum corrosion protection for the metal. Mar 22, 2017, New Arrivals Grab the contour gauge along the way and compare the work area to an untouched panel. A well-placed Band-Aid on a minor wound can help prevent infection; but a Band-Aid solution means a haphazard repair representing a merely temporary fix. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. Follow along for a list of my 5 Bondo tips and tricks—a guide which, we can only hope, promotes the use of Bondo for the greater good. Click here to get all the product details. Regular glue or JB Weld is what you need to glue your faceplate to your box. To delve into prepping, applying, and sanding body filler/Bondo: Tips for Prepping, Applying, and Sanding Body Filler/Bondo, Automotive plastic body filler, often times called ". Decades of trial and error, along with a few years as a card-carrying member of the set painters’ union, place my experience somewhere in the middle. If you need to fill that small hole or smooth out that ding or warp, Bondo is the product for the job. For a mixing tool, use a clean plastic spreader or something disposable, like a popsicle stick. The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. Fiberglass sheets, metal mesh or fiberglass screen can be used. The idea is to spray an extremely light mist of paint on the repair and then block-sand by hand. Follow this quick guide and you’ll never be wrong in applying it. Carefully squeeze a small amount of hardener near the filler and quickly stir the two together just until it’s a uniform color. In this article we are going to discuss why fiberglass is required for auto body repair. Likewise, mixing too much body filler ends up being wasteful and thrown away. 5, Chip Foose reinvents the 1966 Ford Bronco with street-savvy style – Ep. Do not slather Bondo over rust and expect it to prevent further rusting or to adhere. Have a thinner on hand in case your putty is drying too fast. Disposable options such as a sheet of cardboard make for an easier clean-up, but you can also purchase reusable plastic sheets. 2 Mix and apply body filler over epoxy. The filler goes on in the normal way using a plastic scraper to plaster filler in the area I've marked out. Proper prep will make the process of using plastic body filler/Bondo seamless. Now, body filler is considered a superior option for fixing those small dings or holes or to smooth warped panels. 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